Creating classroom furniture with children is one example of a successful scaffolded fabrication activity that can be an empowering experience for young children. This experience includes adults working alongside children (ages four to nine) to design and make their own furniture for a Fab Lab or Makerspace.
TEACHER NOTE: This lesson uses an open source chair design, the Five to Thirty Minute Chair from AtFAB, as our base.
Materials List
Cardboard – We use 0.14 inch thick cardboard boxes but now have found a steady stream of recycled cardboard large Dominos pizza box tops which measure about 0.10 inch thick.
Hot Glue
Wood – ½ inch birch plywood from Home Depot
Shellac
Screws #8 1-⅛ inch coarse thread
Paint brushes
Sand Paper
Electric Sander
Safety glasses
Safety Masks
Digital Fabrication Equipment Details
Software: Vector design software for laser cutting Inkscape, and Corel Draw. Design software for CNC Vcarve Pro Shopbot Edition
Digital Fabrication Equipment:
50 Watt Epilog Helix Laser Cutter bed size 24 x 18
ShopBot Desktop bed size 24 x 18
bit used 2 flute ¼ compression
Step One - Can we make our own chairs? Create a Cardboard Prototype
TEACHER NOTE: Before class, use the laser cutter to pre-cut the parts of a scaled down cardboard version of the chair designs. There should be more than enough of each piece so that all students can design their own unique chairs.
Essential Question: Can we make our own chairs?
Step Two - Create a CNC Iteration of Chair
Fab Lab Tester Notes
– You need to use exactly the right size wood for the template files; otherwise, they will not fit together. If you have other wood in stock, you can adjust the templates as needed.
– This lesson requires a significant amount of prep time before and between sessions when students will be actually cutting out the chairs on the ShopBot.
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