Students develop foundational knowledge and skills in basic electronics, exploring how voltage and electronic components interact to control a system and how energy manipulation impacts these components. Leveraging this understanding, they design and produce a functional Touch Sensor Lamp. Through product analysis, students refine their designs, applying critical thinking to ensure functionality and aesthetics. They also gain hands-on experience with CNC laser technology, using it to etch designs and cut acrylic panels for their lamps, fostering both technical proficiency and creative problem-solving.
Materials List
Pine 64mm x 19mm x length is determined by your frame size [4 lengths]
3mm Acrylic Plastic size is determined by your frame size [1 sheet]
6mm Acrylic Plastic Black [for backing cover] size is determined by your frame size [1 sheet]
Wood Glue [PVA]
Pine Putty
240 Grit Sandpaper
Zinc screws 15mm [x 4]
Scorpio Technology Touch Sensor Lamp Kit [has all components]
Scorpio Technology Practice Soldering Kit
Equipment List
Mitre Box & Saw
Steel Rule and Pencil
Picture Framing Clamps x 2
Drill Press
CNC Laser
Safety Glasses
Soldering Station & Iron & Fume Extractor
The theory covered foundational concepts of electronics, focusing on how circuits function and the principles behind them. Key topics included:
I had to integrate hands-on tasks like designing and soldering circuits and experimenting with components. That helped students to understand the theory and directly apply this theoretical knowledge.
Activity: Students analyze a design problem and draft a basic Design Brief. Learning Objective: Understand how to interpret and deconstruct a design problem to identify key elements and create a structured Design Brief.
Introduce the Design Cycle:
Explain the Design Problem:
Analyse the Design Problem:
Student Activity:
Activity: Students identify capacitors, diodes, resistors, and ICs from their kits. Learning Objective: Recognize and understand the function of basic electronic components in a circuit, building foundational knowledge of electronic systems.
Discuss Electronics:
Explore Circuit Elements:
Introduce Electronic Components:
Student Activity:
Activity: Students identify trim pots, transistors, LEDs, and PCBs from their kits. Learning Objective: Develop an understanding of advanced electronic components and their roles in creating functional circuits.
Recap Electronics:
Explore New Components:
Student Activity:
Activity: Students categorize components into input, process, and output devices. Learning Objective: Understand how components fit into the functional framework of a system, enhancing knowledge of design and system integration.
Recap Component Roles:
Discuss Devices:
Categorise Components:
Student Activity:
Activity: Students practice setting up soldering stations and soldering components. Learning Objective: Build technical skills in soldering and reinforce safety practices while working with electronic components, enabling precise and effective assembly of circuits.
Demonstrate Soldering Setup:
Student Pair Activity:
Discuss Solder and Safety:
Demonstrate Technique:
Student Activity:
Activity: Students create thumbnail sketches for their design and 3D casing. Learning Objective: Develop creative thinking skills to generate and visualize design ideas quickly. Understand how to represent concepts visually through thumbnail sketches.
Idea Generation Discussion:
Thumbnail Images Explanation:
Student Activity:
Activity: Students analyze existing casings, considering dimensions, durability, material, and ease of assembly. Learning Objective: Understand the purpose and value of product analysis in identifying design strengths and areas for improvement. Develop critical thinking by evaluating products against specific criteria.
Purpose of Product Analysis:
Criteria Questions:
Student Activity:
Activity: Students create orthographic drawings of their designs, including the 3D casing. Learning Objective: Learn how to communicate design ideas accurately using orthographic projections. Understand the importance of precise technical drawings in the design process.
Importance of Drawing:
Student Activity:
Activity: Students measure, mark, and cut their timber frame pieces using hand tools. Learning Objective: Develop technical skills in measuring and cutting materials accurately. Understand the properties of hardwoods and softwoods and their applications in design.
Material Characteristics Discussion:
Demonstrate Measuring and Marking:
Mitre Box and Saw Demonstration:
Student Activity:
Orthographic Drawing Rules:
Activity: Students prepare and etch designs on materials using CNC laser technology. Learning Objective: Explore the capabilities and limitations of CNC laser technology. Understand how CNC tools contribute to prototyping and high-speed manufacturing.
Capabilities and Limitations:
Role in Prototyping:
Homework Activity:
Activity: Students map out circuit components, set up their soldering station, and solder components. Learning Objective: Develop technical skills in soldering and circuit assembly. Reinforce safety measures and best practices in handling electronic tools.
Features and Safety of Soldering:
Soldering Demonstration:
Student Activity:
Activity: Students design a 3D casing using software and submit it for printing. Learning Objective: Gain proficiency in 3D modeling software to create functional designs. Understand the role of 3D printing in prototyping and manufacturing.
Introduction to 3D Design Software:
Designing the Casing:
Student Activity:
Printing the Casing:
Activity: Students assemble their circuit, integrate it into the 3D-printed casing, and fit it within the timber frame. Learning Objective: Apply problem-solving skills to integrate multiple design elements into a cohesive product. Understand the importance of precise assembly for functionality and aesthetics. Activity: Students glue, clamp, sand, and apply a finish to their timber frame. Learning Objective: Develop practical skills in surface preparation and finishing techniques. Understand how finishes enhance the durability and visual appeal of products.
Gluing and Clamping Demonstration:
Discuss Finishing Techniques:
Student Activity:
Activity: Students conduct a product analysis of their completed project. Learning Objective: Reflect on the design process to evaluate the effectiveness of their product. Develop analytical skills by comparing their final product against predefined criteria.
Recap the Design Cycle:
Knowledge & Understanding, Process & Production:
Student Activity:
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